Revitalizing PET Extrusion Lines for a Sustainable Future – A Success Story from Colombia

In 2008, PLASCO delivered its first PET bristle monofilament extrusion line to South America, partnering with one of Colombia’s leading cleaning product manufacturers. Their product rangeo includes household essentials such as brooms, brushes, and related tools—trusted by homes across the region.

From PCB to PLC: A Modernization Journey

For over a decade, the line operated with remarkable stability, supporting consistent quality and efficiency. However, the original control system was based on PCB boards, which are no longer available on the market.To safeguard production continuity and elevate performance, PLASCO designed and delivered a comprehensive modernization solution—upgrading from PCB to l to a state-of-the-art PLC system with updated an updated HMI and newly developed software.

Sustainable Renewal for Long-Term Value

This was more than a technical upgrade: it was a sustainable renewal. By revitalizing an existing production line rather than replacing it, the customer extended the useful life of their investment, reduced waste, and avoided the environmental impact of scrapping and rebuilding equipment. Every component was preassembled and shipped in advance, enabling our engineering team to complete a seamless on-site retrofit, including full rewiring, PLC installation, and system integration.

On-Site Execution and Operator Training

Following the upgrade, our engineers provided hands-on operator training, supervised commissioning, and ensured smooth production restart. The renewed line now operates with enhanced reliability, intuitive control, and long-term serviceability.

A Commitment to Sustainability and Partnership

At PLASCO, we believe sustainability means more than efficient machinery — it’s about long-term partnership and lasting value. This successful renewal project in Colombia demonstrates our commitment to extending machine lifecycles, minimizing waste, and maximizing customer benefit through technology and service.

Beyond new installations, PLASCO continues to care for machines delivered years ago.
Our service team provides modernization support, spare parts, and on-site maintenance to ensure every line remains reliable and productive.

Because for us, true partnership means standing by our customers — every step of the way, for the entire life of their equipment.

For more insights on PLASCO’s extrusion technologies, you may also explore:

• Trends in Monofilament Yarn Making Machines
• PP Strapping Band Extrusion Line

Discover PLASCO’s Sustainable Extrusion Solutions
Ready to modernize your production line? Learn more about our PET Monofilament Extrusion Line and explore how PLASCO can help extend your equipment’s lifecycle.